Addressing pain points – the advantages of modular wrapping

Modular construction has been growing in popularity over recent years, and with the drive to “get Britain building,” its growth is set to continue.  However, while this process offers improved efficiency and quality control, it does have its challenges, particularly in protecting the valuable units during transportation from factory to site.

Ensuring these units arrive on site in pristine condition for contractors managing modular projects is crucial. Weather damage, debris and transport-related wear can all compromise the integrity of the modules, potentially leading to costly construction delays and quality issues.

Why choose shrink-wrap for modular protection?

The key to effective modular protection lies in the covering solution’s ability to provide complete, reliable protection throughout the journey from factory to site. Shrink-wrap has emerged as the preferred choice for modular unit protection, offering unique advantages that alternative solutions cannot match.

What sets shrink-wrap apart is its heat-shrinking properties, which create a drum-tight seal around the module. This tight fit eliminates the risk of wind damage and chafing during transport, even at motorway speeds. With available widths up to 12m and the ability to heat-weld sheets together, shrink-wrap can accommodate modules of any size.

Superior protection compared to traditional solutions

While traditional tarpaulins might seem like a cost-effective option, their loose-fitting nature often leads to problems during transport. If you think about it, how many times have you seen a lorry with its tarpaulin thrashing in the wind? At high speeds, poorly secured tarpaulins can flap, causing damage to the modules or even detaching completely.

Another option, custom-made reusable covers, might appear economical in the long term, but they often require significant maintenance and cause logistical challenges with return shipping.

Tufcoat’s commitment to safety and quality

At Tufcoat, we understand that protecting valuable modular units requires more than just any shrink-wrap solution. Our flame-retardant shrink-wrap has been extensively tested and certified by Warringtonfire, meeting rigorous standards including Certfire TS62, TS63 and BS EN 13501:2018. These certifications ensure that our protection solutions don’t just protect your modules – they do so safely and in compliance with all relevant regulations.

Our installation process is overseen by ISO 45001 certified managers who hold SMSTS, IOSH and NEBOSH qualifications, while our supervisors maintain SSSTS certification. This exceptional attention to detail and commitment to safety ensures every modular protection installation meets the highest possible standards.

Efficient protection for modular transportation and storage

Aside from the robust protection, shrink wrapping has clear benefits when it comes to alternative methods.

We can apply shrink-wrap directly from the roll for larger or irregular shapes, custom-fitting the protection to any shape or size. While this method takes slightly longer, it provides the most cost-effective way to protect large units.

If regular access is required to the unit during storage, we can incorporate practical features such as zipper doors of various sizes, from small inspection hatches to full-height access points, into our shrink-wrap solutions.  These features allow workers easy access to the interior of the unit without compromising protection.

Our shrink-wrap solutions are 100% recyclable, so once the modules are ready for installation, the protective covering can be easily removed and recycled, eliminating waste and supporting environmental objectives.

Tufcoat: Your trusted partner for modular construction

The increased adoption of modern methods of construction, such as off-site techniques, requires equally innovative protection solutions. Choosing Tufcoat as your shrink-wrap partner provides peace of mind. Our shrink-wrap protection offers exceptional performance and rigorous safety certification, ensuring that your valuable modular units arrive on-site in perfect condition. 

By selecting Tufcoat, modular construction companies are choosing a partner committed to delivering the highest standards in the industry.